Spiroflow is at the forefront of bulk material handling, offering a range of mechanical conveying options, bulk bag fillers, and unloaders. Their solutions are designed to handle a variety of materials, ensuring efficient, reliable, and safe operations across diverse industries.
Process Impact are the exclusive distributors of Spiroflow products across the Republic of Ireland and Northern Ireland.
Process Impact Products
Bulk Material Handling Equipment and Systems
Flexible Screw Conveyors
Spiroflow’s flexible screw conveyors are designed to transport materials in any direction, from horizontal to vertical, making them ideal for various applications.
Automatic Refilling Systems
Spiroflow Melter Automatic Refilling Technology from Spiroflow Systems, developed to convey small format hot-melt adhesives to hot melt tanks.
Aero Mechanical Conveyors
Spiroflow’s Aeroflow aero mechanical conveyors feature a high-speed cable assembly with evenly spaced discs made of polyurethane housed in a tubular structure.
Bulk Bag Fillers
Spiroflow is a leader in the industry of bulk bag fillers and filling equipment, offering innovative conveyor solutions and other equipment tailored to meet the demands of your business.
Bulk Bag Unloaders
Spiroflow offers a range of bulk bag unloading technologies. Spiroflow’s designs are tailored to each application. From dust containment to low headroom, Spiroflow engineers our unloaders to our customer.
Bulk Bag Conditioners
Spiroflow’s bulk bag conditioner easily and effectively breaks up solid ingredient contained within bulk bags. Depending on your material it may require only two or three ‘squeezes’ to do the job.
Bag Dump Stations
Bag dump stations, also referred to as sack tip stations or manual bag dumping stations, are a simple but important piece of processing equipment.
Spiroflow
Flexible Screw Conveyors
Spiroflow’s flexible screw conveyors are designed to transport materials in any direction, from horizontal to vertical, making them ideal for various applications. The simplicity of their design offers a cost-effective and low-maintenance material transportation system.
UNDERSTANDING Flexible Screw Conveyors
Flexible screw conveyors offer a low cost solution to moving dry bulk material. Their centerless auger and UHMW tubing allows the conveyor to bend in one planar direction. The inlet bolts to any of Spiroflow’s bag discharging equipment, and the conveyor is supported by the motor at the end of the spiral.
Screw conveyors maintain material mixture by continuously remixing it via the rotating spiral, preventing product segregation.
Flexible Screw Conveyors are known by several names, such as flexible auger, flex conveyor, flexible spiral conveyor, helical conveyor, or helix conveyor.
UNDERSTANDING Flexible Screw Conveyors
Flexible screw conveyors offer a low cost solution to moving dry bulk material. Their centerless auger and UHMW tubing allows the conveyor to bend in one planar direction. The inlet bolts to any of Spiroflow’s bag discharging equipment, and the conveyor is supported by the motor at the end of the spiral.
Screw conveyors maintain material mixture by continuously remixing it via the rotating spiral, preventing product segregation.
Flexible Screw Conveyors are known by several names, such as flexible auger, flex conveyor, flexible spiral conveyor, helical conveyor, or helix conveyor.
Spiroflow
Automatic Refilling Systems
The SMART-4 system from Spiroflow Systems was originally designed to automate the refilling of hot melt adhesives to hot melt tanks, but it can be used for most dry products. It's portable and can handle small format applications, delivering materials on demand to multiple locations.
The system includes a portable hopper and vacuum lances that can refill tanks up to 20 meters (60 feet) away. For larger operations, the SMART-Bulk system can feed materials to more than eight locations from a single bulk bag discharger, reaching distances of over 60 meters (200 feet).
The SMART-4 works by using level probes to monitor material levels in receiver vessels. When the level drops, it conveys a set amount of material via venturi transfer lines. An alarm alerts the operator if the material level in the SMART-4 gets low.
The system can transfer adhesives at a rate of up to 180 kg/hour (400 lbs) and has a hopper capacity of about 54 kg of adhesive. Overall, the SMART-4 and SMART-Bulk systems are designed to streamline the process of refilling hot melt adhesives, making them efficient solutions for both small and large-scale operations.
The system includes a portable hopper and vacuum lances that can refill tanks up to 20 meters (60 feet) away. For larger operations, the SMART-Bulk system can feed materials to more than eight locations from a single bulk bag discharger, reaching distances of over 60 meters (200 feet).
The SMART-4 works by using level probes to monitor material levels in receiver vessels. When the level drops, it conveys a set amount of material via venturi transfer lines. An alarm alerts the operator if the material level in the SMART-4 gets low.
The system can transfer adhesives at a rate of up to 180 kg/hour (400 lbs) and has a hopper capacity of about 54 kg of adhesive. Overall, the SMART-4 and SMART-Bulk systems are designed to streamline the process of refilling hot melt adhesives, making them efficient solutions for both small and large-scale operations.
Spiroflow
Aero Mechanical Conveyors
Spiroflow’s Aeroflow aero mechanical conveyors feature a high-speed cable assembly with evenly spaced discs made of polyurethane housed in a tubular structure.
This innovative design creates a consistent airstream that fluidizes and transports materials efficiently.
Aeromechanical conveyors offer high speed mechanical material conveyance with complete transfer of all material. Ideal for applications where an entire batch must be completely transferred.
Material is fed into the airstream, smoothly transporting it to the conveyor’s end, where it’s discharged through centrifugal force. The equipment is designed for high-capacity conveyance while keeping energy usage low, ensuring complete transfer of material.
This innovative design creates a consistent airstream that fluidizes and transports materials efficiently.
Aeromechanical conveyors offer high speed mechanical material conveyance with complete transfer of all material. Ideal for applications where an entire batch must be completely transferred.
Material is fed into the airstream, smoothly transporting it to the conveyor’s end, where it’s discharged through centrifugal force. The equipment is designed for high-capacity conveyance while keeping energy usage low, ensuring complete transfer of material.
Spiroflow
Bulk Bag Unloaders
Spiroflow offers a range of bulk bag unloading technologies. Spiroflow’s designs are tailored to each application. From dust containment to low headroom, Spiroflow engineers our unloaders to our customer.
In addition to our specialized unloading systems, Spiroflow’s solutions can be integrated with advanced conveyor technologies to create a comprehensive material-handling system.
Spiroflow’s flexible screw conveyor, bag filling, bag unloading, and other conveyor solutions are designed to meet the demands of various industries. Our industrial conveyor systems ensure that your operations are efficient, safe, and dust-free.
In addition to our specialized unloading systems, Spiroflow’s solutions can be integrated with advanced conveyor technologies to create a comprehensive material-handling system.
Spiroflow’s flexible screw conveyor, bag filling, bag unloading, and other conveyor solutions are designed to meet the demands of various industries. Our industrial conveyor systems ensure that your operations are efficient, safe, and dust-free.
Spiroflow
Bulk Bag Fillers
At Spiroflow, we use cutting-edge technology to make your conveyance systems more efficient. With the addition of bulk bag fillers, the filling process becomes better and faster.
Our machines can fill up to 40 bags every hour, ensuring you get a lot done without losing out on quality.
Our special Cone Table Densification System is a game-changer.
It helps pack more into each bag, makes the bags more stable, and speeds up the filling process, doing a better job than the usual methods. Plus, our precise weighing systems make sure that every bag is filled just right, reducing waste and ensuring consistency.
Our machines can fill up to 40 bags every hour, ensuring you get a lot done without losing out on quality.
Our special Cone Table Densification System is a game-changer.
It helps pack more into each bag, makes the bags more stable, and speeds up the filling process, doing a better job than the usual methods. Plus, our precise weighing systems make sure that every bag is filled just right, reducing waste and ensuring consistency.
Spiroflow
Bulk Bag Conditioners
Does your material arrive compacted & difficult to empty from bulk bags?
Bulk bag conditioners can resolve these compaction issues & enable easy discharging from your bulk bag unloader.
Spiroflow’s bulk bag conditioner easily and effectively breaks up solid ingredient contained within bulk bags.
Depending on your material it may require only two or three ‘squeezes’ to do the job. Simply move the bulk bag between the horizontal poles (with a forklift, hoist or automatically using motorized conveyors) and actuate the hydraulic drive mechanism to quickly and efficiently break up the solid ingredient.
Due to its small footprint, our bag conditioner can be located conveniently next to the area where bulk bags are emptied or near incoming storage minimizing the use of valuable floor space.
The bag conditioner can be configured to meet your operational needs with a fixed or movable mast and can be manually operated or integrated into an automated system. Additionally, it can be integrated within the support framework of a bulk bag unloader.
Bulk bag conditioners can resolve these compaction issues & enable easy discharging from your bulk bag unloader.
Spiroflow’s bulk bag conditioner easily and effectively breaks up solid ingredient contained within bulk bags.
Depending on your material it may require only two or three ‘squeezes’ to do the job. Simply move the bulk bag between the horizontal poles (with a forklift, hoist or automatically using motorized conveyors) and actuate the hydraulic drive mechanism to quickly and efficiently break up the solid ingredient.
Due to its small footprint, our bag conditioner can be located conveniently next to the area where bulk bags are emptied or near incoming storage minimizing the use of valuable floor space.
The bag conditioner can be configured to meet your operational needs with a fixed or movable mast and can be manually operated or integrated into an automated system. Additionally, it can be integrated within the support framework of a bulk bag unloader.
Spiroflow
Bag Dump Stations
Do you need to empty smaller bags of ingredients into your process?
Bag dump stations, also referred to as sack tip stations or manual bag dumping stations, are a simple but important piece of processing equipment.
Use our guide below to select the correct bag dump station model and configuration for your application.
Bag dump stations, also referred to as sack tip stations or manual bag dumping stations, are a simple but important piece of processing equipment.
Use our guide below to select the correct bag dump station model and configuration for your application.