Ingredient Batching Systems is the specialists in powder & material handling systems for dry ingredients such as flour, sugar, cereal and grains using pneumatic conveying systems. Fully and semi-automated powder & material handling systems to enhance your whole production, taking away the possibility of human error whilst freeing up operator’s time to complete additional tasks, to further improve your production efficiency.
Process Impact is the exclusive distributor of Ingredient Batching Systems in the Republic of Ireland and Northern Ireland.
Process Impact Products
Ingredient Batching Systems
Pneumatic Conveying
We design lean (dilute) phase conveying systems for a broad range of dry powders, grains, pellets, flakes, cereals, etc. This method suspends the conveyed products within the airstream with very low material to air ratios for a gentle form of conveying.
Silo Storage Units
For bulk material receipt and storage.
Silo storage for dry powder
Storing large amounts of product without degradation in a manner that is easy to access can be a challenge for some productions. All of our vessels and bulk storage silos are emission free using the latest filter technology and come with efficient delivery systems, tailored to the product being stored.
Hopper Loaders
The IBS-Delfin Pneumatic Vacuum Conveyor Systems allows you to transfer dusty, granular, powder, or bulk solid material from your sack tip, big bag discharger or silo to your production plant, using a venturi vacuum pump, a brushless motor, or a side channel exhauster to provide the motive force.
Loss in Weight Feeders
Robust and reliable system design is the key to repeatable accuracy, our systems can deliver in tolerance batches time and again. We incorporate precise monitory flow control and measurement, managed by our user friendly recipe control system.
Ingredient Batching Systems
Pneumatic Conveying
Ingredient Batching Systems offers efficient pneumatic conveying solutions for handling dry ingredients such as powders, grains, and cereals.
Their systems utilize lean phase conveying, optimizing air-product ratios to minimize degradation and ensure smooth transfers.
The company employs various air movers, including positive displacement blowers and centrifugal fans, to suit different material requirements.
These systems provide several benefits, including high efficiency, adaptability, and ease of installation around existing equipment.
Ingredient Batching Systems customizes their solutions to meet specific industry needs, ensuring reliable and efficient material handling for dry ingredient processing and manufacturing applications.
Their systems utilize lean phase conveying, optimizing air-product ratios to minimize degradation and ensure smooth transfers.
The company employs various air movers, including positive displacement blowers and centrifugal fans, to suit different material requirements.
These systems provide several benefits, including high efficiency, adaptability, and ease of installation around existing equipment.
Ingredient Batching Systems customizes their solutions to meet specific industry needs, ensuring reliable and efficient material handling for dry ingredient processing and manufacturing applications.
Ingredient Batching Systems
Silo Storage Units
Ingredient Batching Systems specializes in providing bulk storage silos designed for efficient and safe storage of large quantities of dry ingredients. These silos are custom-built to meet specific client needs and are available in both aluminum and stainless steel constructions.
Key features include emission-free filtration systems and explosion relief mechanisms to ensure safety and environmental compliance.
The silos can be equipped with optional dehumidification systems to maintain product quality in humid environments.
Silo loading is managed through sophisticated fill control panels, and the company offers land-based blowers to handle tanker delivery while minimizing noise pollution.
For precise inventory management, the silos are mounted on load cells and can be fitted with telemetry systems, allowing for remote monitoring of stock levels.
This technology enables real-time tracking and efficient supply chain management. Ingredient Batching Systems provides comprehensive installation services, with specialist engineers overseeing the entire setup process.
This ensures that each silo system is properly integrated into the client's existing infrastructure and operates at peak efficiency from day one.
Key features include emission-free filtration systems and explosion relief mechanisms to ensure safety and environmental compliance.
The silos can be equipped with optional dehumidification systems to maintain product quality in humid environments.
Silo loading is managed through sophisticated fill control panels, and the company offers land-based blowers to handle tanker delivery while minimizing noise pollution.
For precise inventory management, the silos are mounted on load cells and can be fitted with telemetry systems, allowing for remote monitoring of stock levels.
This technology enables real-time tracking and efficient supply chain management. Ingredient Batching Systems provides comprehensive installation services, with specialist engineers overseeing the entire setup process.
This ensures that each silo system is properly integrated into the client's existing infrastructure and operates at peak efficiency from day one.
Ingredient Batching Systems
Hopper Loaders
Ingredient Batching Systems offers Delfin pneumatic vacuum conveyor systems designed for transferring dusty, granular, powder, or bulk solid materials.
These systems can move material from sources like sack tips, big bag dischargers, or silos to production plants, using a venturi vacuum pump, brushless motor, or side channel exhauster for motive force.
The units achieve conveying rates ranging from 100kg to 4,000kg per hour.
They encourage potential clients to book a free meeting to discuss their needs or projects.
These systems can move material from sources like sack tips, big bag dischargers, or silos to production plants, using a venturi vacuum pump, brushless motor, or side channel exhauster for motive force.
The units achieve conveying rates ranging from 100kg to 4,000kg per hour.
They encourage potential clients to book a free meeting to discuss their needs or projects.
Ingredient Batching Systems
Loss In Weight Feeders
Ingredient Batching Systems specializes in loss-in-weight feeders, a crucial component in their precision batching solutions.
These advanced feeders are designed to provide highly accurate and repeatable ingredient dosing, which is essential for maintaining product quality and consistency in various manufacturing processes.
The loss-in-weight feeders operate on a continuous basis, allowing for simultaneous filling and discharging. This feature significantly reduces production downtime, enhancing overall efficiency.
The system incorporates sophisticated monitoring technology that precisely tracks the weight of the material as it's being dispensed, ensuring exact quantities are delivered every time.
A key advantage of these feeders is their ability to maintain consistent flow rates, even when dealing with materials that have varying densities or flow characteristics.
This is achieved through a combination of precise weight measurement and intelligent flow control algorithms. The entire operation is managed by a user-friendly recipe control system, which allows operators to easily set up, adjust, and monitor batching processes.
This system can store multiple recipes, enabling quick changeovers between different product formulations. Ingredient Batching Systems offers customized solutions to meet specific industry needs, and they encourage potential clients to book a free consultation to discuss their unique requirements and explore how these loss-in-weight feeders can optimize their production processes.
These advanced feeders are designed to provide highly accurate and repeatable ingredient dosing, which is essential for maintaining product quality and consistency in various manufacturing processes.
The loss-in-weight feeders operate on a continuous basis, allowing for simultaneous filling and discharging. This feature significantly reduces production downtime, enhancing overall efficiency.
The system incorporates sophisticated monitoring technology that precisely tracks the weight of the material as it's being dispensed, ensuring exact quantities are delivered every time.
A key advantage of these feeders is their ability to maintain consistent flow rates, even when dealing with materials that have varying densities or flow characteristics.
This is achieved through a combination of precise weight measurement and intelligent flow control algorithms. The entire operation is managed by a user-friendly recipe control system, which allows operators to easily set up, adjust, and monitor batching processes.
This system can store multiple recipes, enabling quick changeovers between different product formulations. Ingredient Batching Systems offers customized solutions to meet specific industry needs, and they encourage potential clients to book a free consultation to discuss their unique requirements and explore how these loss-in-weight feeders can optimize their production processes.